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Light Gauge Steel and Nanocrete

Structural Section

Structural Section

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Structural Section

Light Gauge Steel Frame, First Fix MEP with fiber cement board cladding and Light Weight Concrete Infill for insulation, fire and sound proofing.

Corrugated sheet for flooring with a layer of Light Weight Concrete (Nanocrete).  

Steel Frame and Cement Board Cladding

Steel Frame and Cement Board Cladding

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On Site Steel Erection 

On Site erection of steel frame with MEP first fix, cement board cladding, and Lightweight concrete infill.

Wall Profile

Wall Profile

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Wall Profile

  • Thickness 114 mm

  • U value 0.28

  • Fire rating  4 hours

  • MEP ( pre - installed )

  • Sound damping ( 56 dB ) Significantly higher than conventional construction

Ready Walls Construction

Ready Walls Construction

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On SiteFactory Walls Construction

Preparation of all walls inside Mobile Factory including all MEP installation.

 

Walls transferred to construction site for immediate erection.

LGS Seismic Testing

LGS Seismic Testing

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Earthquake Resistance

Team of engineers testing a six-story, lightweight steel-frame building on the world’s largest outdoor seismic shake table at the University of California San Diego.

Light Gauge Steel structure is highly recommended for construction at volatile to seismic activity areas.

The Steel Fiber Technology

Is a revolutionary solution, and the most advanced way to reinforce concrete ever developed.

 

This fiber system provides superior resistance to cracking in hardened state concrete, as well as maximum resistance to damage from heavy impact and dynamic loading.

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Panel Casting 

1. Assembling and fixing the steel molds, Pre-stressed steel wire and MEP.

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2. Casting the bottom skin of the panel and installing NANOCRETE blocks   

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3. Casting the top skin of the panel and removing the molds.

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4. Lifting and Shipping to the site..

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The Steel Fiber Technology Advantages

1. Strength 

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Steel Fiber Reinforced Concrete  35mm  slab  under  load   testing sample  was  cast at  Singapore  Armed Forces University and tested, exhibited Favorable  flexural strength of  38mPa without failure

SYSTEM APPROVALS

  • National Research Centre, Canada

  • ICI Research Laboratory, Sydney, NSW Australia

  • Experimental Housing Laboratory Sydney, Australia

  • International Seismic Effects, Sendai, JS 4 Japan

  • BHP Mining Group Laboratory, Melbourne

  • Institute of Engineering and Structural Mechanics & Laboratory for Engineering Informatics

  • University of Sydney, NSW Australia

  • Sri Lankan, Australian, British, Dutch, Saudi Arabia, Singapore Ministries of Defense.

2. Fire Resistance 

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100mm thick Steel Fiber Reinforced Concrete panel has four hour fire rating ISO, JS and AS did not exhibit any spalling.

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100 mm Steel Fiber Reinforced Concrete panel with blast resistant Window from 40mt using 5 ton of  TNT

Impact controlled tests conducted above by the British and American armed forces to prove the anti – ballistic superior strength of our system. Our panels can be designed to stand a moving at 100km/hr and our Steel Fiber Reinforced Concrete wall not affected.

3. Anti-Ballistic and Explosions Resistance  

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Standard 45mPa Concrete

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Steel Fiber Reinforced Concrete panel

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